South Fork Instruments Adds Hycontrol SureSense+ Foam Detection System to Address Food Processing Challenges

South Fork Instruments has announced the addition of Hycontrol's SureSense+ foam detection and control system to its product portfolio across the Americas. This specialized technology addresses the persistent challenge of foam monitoring in food processing plants, where unpredictable foam behavior often leads to inefficient chemical dosing and operational disruptions.

Traditional foam management methods, including fixed chemical dosing and liquid-level probes, typically perform poorly in foaming conditions. These inadequate solutions result in higher antifoam chemical consumption, inconsistent process control, and unexpected production interruptions that impact plant efficiency and profitability.

The SureSense+ system represents a technological advancement specifically engineered for foam detection challenges. Unlike repurposed liquid-level sensors, the system utilizes IMA (Intelligent Multi-Action) sensing technology that distinguishes true foam from probe fouling. This capability ensures accurate and repeatable measurements even in high-foam environments or heavily contaminated conditions common in food processing operations.

Key technical features include detection of foam and foam-liquid interfaces, reliable operation under heavy fouling conditions, fully configurable control outputs for dosing systems, and compatibility with a wide range of food, chemical, and industrial processes. For more technical specifications, visit https://southforkinst.com.

John Daly, Technical Director at South Fork Instruments, emphasized the significance of this technology: "Foam detection has always been a difficult variable to monitor accurately. Hycontrol's SureSense+ system solves this by using probes designed specifically for foam, rather than misapplying liquid level sensors for the job. That distinction makes it possible to dose antifoam precisely when it's required, cutting waste and improving process stability."

The implementation of precise foam detection technology has substantial implications for the food processing industry. By enabling targeted antifoam dosing only when necessary, plants can significantly reduce chemical consumption and associated costs while maintaining consistent process control. This advancement supports both operational efficiency and sustainability goals within the industry.

South Fork Instruments will supply and support SureSense+ systems throughout the Americas, providing configuration and integration expertise to ensure reliable operation in demanding process environments. The company's cross-industry experience positions it to effectively implement this innovative measurement solution across various food processing applications.